PVM 100 I - Street sweeper roll brush segment production line for synthetic filaments fill and metal profile ring Brush samples | Request offer
+ loss-free production of fill material mats
+ uniform fill
+ great product diversity
+ modular design with extensive expansion options
Classic street sweeper roll brush segments with synthetic fill
The production line for classic street sweeper roll brush Segments with synthetic fill and metal profile ring. The automation of the process steps enhances efficiency and ensures a consistent and reproducible quality of the roll brush segments produced.
In the basic configuration the fill fleece is spread evenly onto the conveyor line by the filament picker AAB 932. The mat fusing machine can be optionally equipped with the automatic bundle Feeder BUD 510. Thanks to this additional automation the number of machine operators can be reduced and the efficiency further enhanced.
The alignment device BAV 500 serves in optimally feeding a uniform fill to the fusing process. Depending on the parameters, it may be necessary to cut the fill material with the optionally available roller cutter RS 10 E.
The heart of the system is the fusing machine PVM 100, on which a heater line with flame control and blowing-out function guarantees the safe fusing of the filament mats. Optionally available is an extruder for adding additional synthetic material following fusing, improving the holding of the mat in the ring.
The special cutting unit CUT 200 automatically cuts the ready fusedfilament mat to the required length. This can then be manually taken from the mat removal station and used in the further assembly process.
The mat is assembled while still warm together with the metal Profile ring as a segment in the assembly station HDT 30 for optimal durability. Flat or convoluted segment forms are possible. A range of different tooling sets is available and individual tooling forms can also be designed on request.
Final cutting is not required, ensuring loss-free production.
• Synthetic filament picker AAB 932
• Alignment device BAV 500
• Fusing machine PVM 100
• Cutting unit CUT 200
• Mat removal station
• automatic bundle feeder BUD 510
• Roller cutter RS 10 E
• Extruder unit (15 kg / 33 lbs)
• Assembly station HDT 30
• Swivelling conveyor
• Auxiliary heater for boosting feed rate
• Ring rolling machine RWA 980
• Ring closer
We're very approachable and would love to speak to you. Feel free to call 0049 29 53 - 73 300, send us an email [email protected] or simply complete the enquiry form.