CRIMPING, CUTTING and BUNDLING MACHINES

Cutting filament hanks into the desired bundles are an important step at brush production. Precision, minimal material loss and a clean cut are essential for a efficient and high quality production. The innovative bundle cutters from WÖHLER combines this with a long durability and low wear.

04 Bundling crimping cutting machines

Poly-Filament cutting and bundling machine
PCD 1100

Loss-free production, cutting and bundling of synthetic filaments

+ materials from 0.04“ to 0.08“ x 0.16“ diameter
+ material length from 4.9" to 27.6" (125 - 700 mm)
+ loss-free production without waste
+ direct bundling with foil wrapping
+ particularly straight filaments
+ high cutting capacity

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01 bundle cutter

Bundle cutter
BC 100

Precise cuts in all cases of application

+ precision cut tolerances +/- 0.02" (0.5 mm)
+ short bundle lengths
+ extremely long blade service time

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Bundle cutter
BC 200

Precise cutting of natural hair bundles

+ up to 15 cuts/Minute
+ bundle diameter from 2.2" to 3.5" (55 - 90 mm )
+ bundle length from 2.75" to 7.9" (70 - 200 mm )

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Bundle cutter
BC 500

Precise cuts in all cases of application

+ up to 35 cuts/min
+ precision cut tolerances +/- 0.02" (0.5 mm)
+ short bundle lengths
+ extremely long blade service time

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Bundle cutter
BC 700

Precise cuts in all cases of application

+ up to 30 cuts/min + precision cut tolerances +/- 0.02" (0.5 mm) + clean cut and scrap bundle sorting + extremely long blade service time

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Bundle cutter
BC 810

Precise cuts in all cases of application

+ up to 70 cuts/min
+ precision cut tolerances +/- 0.008“ (0.2 mm)
+ short bundle lengths
+ extremely long blade service time
+ natural filament cutting (optional)
+ automatic remaining length processing (optional)
+ fast manual operation for flexible materials (optional)
+ fully automatic bundle length sorting into two containers (optional)

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02 Wire crimping and cutting

Wire crimping and cutting machine
DA 400 | DA 700

Wire crimping and cutting with high speed

+ high process reliability and availability
+ improved straightness of wires
+ easy to use
+ minimal set-up times when changing over to a different product
+ wide range of the processed wires
+ nearly compatible with any type of coil

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Wire crimping and winding machine
STW 87 - STW 96

Precise workmanship even with fine wires

+ CNC ground crimping gears, no nesting
+ finest wires processed without any damage
+ rapid change units and precise displays
+ wire straightening facility with fine gears

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Wire cutting machine
SWC 950

Wire cutting with high speed

+ high production capacity
+ cut lengths 3.9" - 12.8" (100 - 325 mm)

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Wire crimping machine
USTW 6000

Precise workmanship even with fine wires

+ speed up to 19.7 ft/s (6 m/s)
+ adjustable number of wires per hank
+ CNC ground crimping gears
+ finest wires processed without any damage

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Wire bundling machine
WCB 200

Automatically cut and bundle wire strands

+ Wire bundles directly from the strand
+ For crimped, fine crimped and smooth wire
+ Automatic bundle knotter
+ Change bundle length easily
+ Quick material change
+ Produce on demand
+ Helps reduce stock levels