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POWERBRUSH MACHINES

Brush segments form the origin for a variety of industrial brushes. From one or more brush segments, round brushes, pot brushes and brush head brushes as well as roller brushes are produced during final assembly.
The crucial factor for the quality of a power brush segment is an application-specific fill material density and a high balancing quality.
The WÖHLER machine portfolio covers a large number of possible fill materials, densities and diameters. In addition, many machines can be inserted directly into a production line, which achives a high automation of the brush segment production.
An efficient segment production is therefore guaranteed and provides the conditions for an individual, innovative brush production.

01 Twist knot brush machines

Unique twist knot forms – extraordinary speed
+ punching integrated
+ disk changing under 1 second
+ enhanced output up to 130% (100% = ZVA 600)
+ up to 30 knots/min
+ outer brush diameter up to 12.5“ (320 mm)
+ integrated spining-station for perfect alignment and fewer steps before mounting
+ knot shape freely programmable in three sections
ZVA 320
ZVA 320
ZVA 320
High output twist knot brush machine
+ up to 200% output (100% = ZVA 600)
+ up to 60 knots/min
+ brush diameter up to 12.5" (320 mm)
+ automatic disk feeding
ZVA 322
ZVA 322
ZVA 322
Flexible in large and small series
+ high production capacity
+ ideal for operating in production cells
+ brush size from 6-hole disks up to 23.6" (600 mm) outer diameter
+ automatic disc feeding (optional)
+ integrated hole punching (optional)
ZVA 600
ZVA 600
ZVA 600
Individual small series production – fast and easy
+ highest flexibility
+ low investment costs
+ up to 6 knots/min
+ programmable twist knot styles
+ up to 200 brush programs
ZL 300

02 Brush segment machines

Produce economically from lot size 1
+ each segment size can be produced in any sequence with minimum setup effort
+ lowers your inventory
+ only one sheet instead of ring and eyelet
+ integrated disc punching
+ freely adjustable fill material length reduces wire consumption
+ optimally balanced segments through best wire distribution
+ up to 25% higher stocking density
+ securely fixed fill material
SHF 400
SHF 400
SHF 400
Powerbrush semgents with highest balancing
+ production capacity up to 12 segments/min
+ radial, non-grid fill alignment
+ high balancing
+ assembly-ready segments
+ wheel and cup brush assembly unit (optional)
BSM 110 + RS 100
BSM 110 + RS 100
BSM 110 + RS 100
Flexible production with lowest costs
+ high flexibility thanks to optimised product change-over system
+ large size range from 1.1" - 4.7" (28 - 120 mm) inner diameter
+ minimal wire loss
+ servo-driven wire feeding for reproducible settings
+ precise eyelet widths up to 5.9" (150 mm) inner diameter
+ 100% compatibility with BSM 83 tooling sets
+ modular upgrading to fully automatic production
BSM 200 + SPR 300 | SPR 410
BSM 200 + SPR 300 | SPR 410
BSM 200 + SPR 300 | SPR 410
Fully automatic brush segment production with inline brush trimming
+ high production capacity up to 11 segments/min + segment diamter up to 12.6" (320 mm) + perfect fill distribution with high density + high balancing quality + trimming unit with long service life + minimal wire consumption + maintenance-friendly servomotor technology + simple length change via recipe selection + reduced set-up times
BSM 330 + STM 200 | STM 300
BSM 330 + STM 200 | STM 300
BSM 330 + STM 200 | STM 300
„Hotani Style“ brush segment production and refill
+ automatic production of so-called Hotani disks
+ including hole punching
+ controlled bundle fixing with consistent force
+ clean cutting and bending of the binding wire
+ fast change-over for different disc sizes and bundle lengths
HSH 95
HSH 95
HSH 95
Hotany brush segment production using various common fill materials
+ semi- and full-automatic production of Hotany disks
+ picker for many common fill materials
+ controlled bundle fixing with consistent force
+ clean cutting and bending of the binding wire + fast change-over for economical small series production + upgradable to fully automatic, unattended operation (optional) + integrated punching station (optional)
HSH 100
HSH 100
HSH 100
Brush segments with extra high density
+ high variation – from normal to high density segments
+ perfect fill distribution – high balancing
+ minimum loss of material
+ manual or automatic fill material feeding
+ nominal diameters from 1.1" to 7.1" (28 - 180 mm)
+ outer segment diameter up to 15.75" (400 mm)
BSM 83 HD + SPR 300
BSM 83 HD + SPR 300
BSM 83 HD + SPR 300
Brush segments with extra high density and automatic wire feeding
+ high variation – from normal to high density segments
+ perfect fill distribution – high balancing
+ minimum loss of material
+ manual or automatic fill material feeding
+ nominal diameters from 1.1" to 7.1" (28 - 180 mm)
+ outer segment diameter up to 15.75" (400 mm)
+ automatic wire feeding
BSM 83 HD + TFD 290 + SPR 300
BSM 83 HD + TFD 290 + SPR 300
BSM 83 HD + TFD 290 + SPR 300

03 End brush machines

Fully automatic production of end brushes
+ high production capacity
+ semi to fully automatic production possible
+ for all fill materials from hank
+ with and without support elements
+ labeling of shafts optionally possible
EBM 88
EBM 88

04 trimming, assembly, equipment

Cutting hanks of wire manually
+ HSS or carbide cutting blades
+ various different models and fittings
Wire cutting with high speed
+ high production capacity
+ cut lengths 3.9" - 12.8" (100 - 325 mm)
+ integrated straightening, crimping and bundling possible
SWC 950
Individual and flexible coil excitation for a brush to-measure production
+ optimised inventory
+ individual fill material mix
STS 460
Easy and precise trimming of power brush segments
+ carbide roller cutting blades
+ sturdy construction
+ large range of productse
Compact and versatile – ideal for flexible small lots
+ fast product change, short changeover
+ rapid clamping system for high production capacity
+ good accessibility
+ easy to clean
+ top mounted guide and trimmer
Compact and versatile – ideal for high performance
+ fast product change, short changeover
+ rapid clamping system for high production capacity
+ good accessibility
+ easy to clean
+ top mounted guide and trimmer
Fully automatic working cycle for minimal start-up times at product changing
+ fast product change
+ rapid brush changing in the production cycle
+ start-up programm for diameter control
+ automatic pre-positioning and clearing
+ brush holder for rollers and segments
+ easy cleaning
+ 5 work cycles in sequence
TU 500
TU 500
TU 500
Innovative machine design – any contours
+ up to 39.4" (1000 mm) diameter
+ trim length up to 8.2 ft (2.5 m) or up to 16.4 ft (5.0 m)
+ CNC contour trimming
+ simple upload of G-Code-programs
+ fast trimmer change
+ quick clamping system for efficient brush loading
MTB 1000
MTB 1000

CONTACT US

Inquiries

+49 29 53 - 73 300

Aftersales / Spare parts

+49 29 53 - 73 300

Technical support

+49 29 53 - 73 333





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