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Wafers, gutter brooms, cassette brushes, … – the requirements for street sweeper brushes are as varied as the areas of application.
Wafers are primarily used on sweeping vehicles in municipal and construction operations. WÖHLER machines produce various types of wafers with polypropylene and wire fillings. Also in combination! With classic metal ring or completely made of synthetics – in straight or curved form. Suitable for most sweeping machines and attachments worldwide.
The machines for the production of gutter brooms from WÖHLER are optimally designed for efficient and flexible production. Arrangement, material mix, thickness and density of the fill are decisive for the sweeping performance and can be implemented individually with Wöhler machines. Always with the standard of the highest quality.
Cassette brushes are particularly suitable for airfield cleaning (runway, taxiway). On a WÖHLER cassette brush machine, synthetic filaments can be processed as well as straight or crimped wire. The modular design offers automation solutions for all fill materials. An improved fixing system ensures a perfect hold. Even the subsequent trimming of the brushes is no longer necessary.
WÖHLER offers various machines for the production of brush bodies – especially for the production of street sweeping brushes. The machines convince with their enormous flexibility and efficiency.
From wire crimping and bundling to trimming the brushes, WÖHLER offers a wide range of accessory machines that make the production of street sweeping brushes even more efficient and individual.

01 Gutter broom machines

Winding cooled down flat wire in combination with the cooling unit FWW 250
+ Production output: up to 787 ft/min (240 m/min)
+ Electronic torque control
+ Wire only moved straight
+ Layer formation: standing wire - oscillating spool
+ Winding cooled down wire with optional water cooling
Wire tuft brush production
+ fully automatic process
+ high process reliability
+ high production speed
+ simple coupling with existing FWR 250
FWB 700
FWB 700
FWB 700
Consistent quality from the very beginning
+ high production speed
+ counted and tied flat wire bundles
+ wire pay-off from coil (Z2/Z3) load-free strippable
+ direct influence on product quality
+ wire thickness control unit FTC 250 (optional)
+ flat wire bundle knoter FBK 250 (optional)
+ coupleable with various assembly machines
FWR 250
FWR 250
FWR 250
The evolution of gutter broom production
+ Stuff up to 100 holes per minute for wire and synthetic fillings
+ Wire storage during disc change
+ Dynamic, maintenance-free drives replace hydraulics and swivel gears
+ Drill fixing holes directly on the drilling station (optional)
+ Synthetic fill material tamping at high speed without pre-punching (optional)
+ Production without operator intervention thanks to disc magazine (optional)
+ Set-up times less than 10 minutes, without time-consuming tool changes
+ Encapsulation and dust extration (FWR 250, optional)
+ Constant wire thickness due to automatic thickness control (FWR 250, optional)
+ Automatic wire transfer from FWR 250 to conveyor belt
+ High output due to low maintenance
GB 100
Robot moves segment/plate during drilling and stuffing
+ Compact design
+ Fully automatic stuffing
+ Cost-effective basic version - manual operation
+ For example, filling segments and recycling plates
+ Automation can be expanded later on a modular basis
+ Drilling stuffing and fixing holes (optional)
+ Bundle production (optional)
+ Simple, fast product changeover
GB 50

02 Cassette brush machines

Fully automatic cassette brush production
+ fully automatic process
+ wire bundle clip for perfect grip
+ incl. wire crimping from Z2-coil
+ no trimming required
+ endless retaining wire from coil
+ improved fixation of the retaining wire
+ production of wire mats (optional)
GB 90
GB 90

03 Brush segments

Gutter broom production with perfect fitting and retaining
+ wire, synthetics and mixed fill
+ great product diversity
+ homogeneous fill
+ quick assembly tool set-up
ERS 69
Brush segment production from classic to individual
+ wire, synthetics and mixed fill
+ integrated wire crimping and cutting
+ great product diversity
+ homogeneous fill
+ quick assembly tool set-up
ERS 990
Easy handling - increased production capacity
+ For all segment sizes
+ Flat or Wellaform
+ Output matching PVM 100
+ Segment is free for removal
+ Safe, simple operation
HDT 30
Easy handling - increased production capacity
+ Shaping and cooling all-synthetic segments
+ 3-station rotary indexing table (optional)
+ Tool cooling (optional)
+ Cycle time matching PVM 100
HDT 42
Production line for roller brush segments for road sweepers
+ modular design with extensive expansion options
+ large product variety
+ loss-free production of fill mats
+ homogeneous wire, synthetic or wire-synthetic mixed fillings
PVM 100
PVM 100
PVM 100
Metal ring production for the brush industry
+ diameter from 3“ to 13.5“ (75 to 350 mm)
+ U- and V-profiles
+ 1 or 2 hole punching
RWA 980
RWA 980

04 Brush bodies

Economic production of thick-walled tube brush and gutter broom bodies
+ tubes of up to 0.7“ (18 mm) wall thickness
+ especially for parts with large wall thickness like for staple set brushes
+ up to 8 tool stations, modularly expandable
+ use of low-cost materials (regranulat, HDPE, PP)
+ low investment costs for tool sets
+ tubes with inner/outer profiles (drivers)
BBM 700
BBM 700
BBM 700
Economic production of thick-walled brush body tubes
+ production rate of up to 220 lbs/hour
+ production of thickwalled tubes for stable-set brushes
+ low-cost raw-materials (regranulate HDPE, PP)
PPR 150
PPR 150

05 crimping, cutting, bundling

Wire crimping and cutting with high speed
+ high process reliability and availability
+ improved straightness of wires
+ easy to use
+ minimal set-up times when changing over to a different product
+ wide range of the processed wires
+ nearly compatible with any type of coil
DA 400 | DA 700
DA 400 | DA 700
Cutting hanks of wire manually
+ HSS or carbide cutting blades
+ various different models and fittings
Loss-free production, cutting and bundling of synthetic filaments
+ materials from 0.04“ to 0.08“ x 0.16“ diameter
+ material length from 4.9" to 27.6" (125 - 700 mm)
+ loss-free production without waste
+ direct bundling with foil wrapping
+ particularly straight filaments
+ high cutting capacity
PCD 1100



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Aftersales / Spare parts

+49 29 53 - 73 300

Technical support

+49 29 53 - 73 333

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